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David, did that answer your question?  The first step to take is to create a 1:1 viewport of your design.  So if you have a 1" square, it will scale as a 1" square on the sheet.  Then, you have the problem addressed above, which is whether the printer is going to process the scaling properly.  Usually I have to slightly tweak things if the printer's x and y axes are not properly calibrated, even after getting the page settings and printer settings to be correct.

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